Truck mounts are high-capacity carpet cleaning systems installed directly into service vehicles. They allow professional operators to clean faster, maintain consistent heat and pressure, and reduce downtime between jobs. Whether you’re running a multi-tech crew or transitioning from portable extractors, understanding how to select, install, and maintain a truckmount system is key to building a more productive operation.
What Is a Truck Mount and How Does It Work?
A truckmount is a self-contained, engine-powered machine that stays inside your van. It delivers heated water, vacuum extraction, and chemical injection through hoses extended to the job site. The entire system is powered by a combustion engine, usually petrol or diesel, and includes a high-performance blower, water pump, heat exchanger or burner, and recovery tank.
Unlike portable machines that rely on electricity and require constant filling and emptying, truckmounts operate continuously. They heat water above 90°C, apply solution at up to 1200 PSI, and extract moisture at high airflow rates. This makes them ideal for large commercial jobs, restoration projects, or daily high-volume carpet cleaning.
You can explore the available truckmount systems on our website, including models with single or dual-operator capability.
Choosing the Right Truck Mount for Your Workload
The right truckmount depends on the type of work you do, the number of technicians you run, and how often you clean. You’ll also need to consider the fuel type and van size during the decision-making process.
Engine Type
Most systems are either slide-in (independent engine mounted inside the van) or direct-drive (powered by the van’s engine). Slide-ins provide flexibility and are easier to service. Direct-drive units offer space savings but require specific vehicle compatibility.
Fuel Options
- Petrol and diesel truckmounts are popular for their reliability and heat output.
- Propane systems offer consistent flame-based heat but require tank certification and safety checks.
Performance Ratings
Check for:
- Vacuum power (CFM and lift)
- Heat capacity (°C)
- Pressure range (PSI)
- Waste tank size
- Dual-wand support, if two operators work simultaneously
Systems like the Steamway 4100LX are engineered for heavy workloads and include large-capacity tanks, high heat, and sustained vacuum across long hose runs.
Installation Considerations That Impact System Performance
A truckmount can’t simply be bolted into a van without planning. Improper installation can lead to vibration issues, system failure, or even vehicle damage. ASE’s experienced team handles truckmount integration with attention to all structural and mechanical requirements.
Key Installation Components
- Marine ply flooring is sealed for chemical resistance
- Vibration-isolated brackets to protect the vehicle frame
- Fuel line integration with approved fittings
- Exhaust routing with heat shielding
- Plumbing for water tanks and drain lines
- Mounted hose reels for vacuum and solution lines
During a vehicle fit-out, ASE also installs chemical racks, lighting, ventilation, and safety kits. This means your van is job-ready immediately after pickup.
Daily and Weekly Maintenance: Keeping the System Running
Truckmounts require routine checks to avoid performance issues. A neglected machine will experience loss of suction, irregular heating, or damage to internal parts. ASE recommends the following service schedule for maximum reliability.
Daily Maintenance
- Check engine oil and coolant levels
- Clean or rinse the vacuum filter
- Flush the chemical injection system
- Inspect all hose connections
Weekly Maintenance
- Clean the waste tank and filter basket
- Tighten belt tension and inspect for cracks
- Check for oil or fuel leaks
- Test the heat exchanger for buildup or restriction
ASE offers a full service program with scheduled maintenance and log tracking. You can also request in-field support or bring your unit to our service centres in case of operational issues.
Troubleshooting Common Issues
Even high-performing truckmounts can encounter issues over time. Common problems include inconsistent pressure, loss of vacuum, and fluctuating water temperature. Many of these issues result from neglected filters, clogged jets, or improperly mixed chemicals.
ASE’s technical team provides a downloadable troubleshooting guide that covers:
- Engine start failures
- Heat loss during operation
- Foam in the recovery tank
- Blower noise and vibration
Technicians are also available for remote diagnosis, or you can bring your vehicle in for diagnostics and repair.
Operator Training Improves Equipment Life and Job Quality
Truckmounts aren’t complicated to use, but poor technique leads to wear and performance loss. ASE recommends that every truckmount owner completes hands-on operator training through Interactive Training International (ITI).
Training covers:
- Chemical dilution and use with truckmounts
- Managing PSI and temperature for different surfaces
- Avoiding common user errors
- Troubleshooting on-site issues
- Maintaining consistent heat and vacuum during dual-wand use
This ensures that every technician on your team uses the machine correctly, protecting both the equipment and your job reputation.
Why Truckmounts Offer Long-Term Operational Value
Although the upfront cost of a truckmount is higher than a portable, the return becomes clear over time. Truckmount operators complete more jobs per week, spend less time on setup and breakdown, and handle more difficult tasks without third-party equipment.
Here’s how the numbers work:
- Increased Job Volume: Less time per job means more bookings per day.
- Lower Labour Fatigue: Techs aren’t hauling machines into the property.
- Better Client Retention: Results are more consistent and drying times are shorter.
- Longer Machine Life: With correct maintenance, truckmounts last over 5000+ operating hours.
ASE also offers Business in a Box packages that combine truckmounts, van installation, chemical packs, and training into one solution, ideal for startups or expansions.
Work With a Supplier That Knows Your Industry
We do more than sell truckmounts. We install, service, and support every unit that leaves our workshop. We’ve worked with hundreds of operators across Australia, from sole traders to commercial fleets, helping them select equipment that matches their workflow.
Every installation includes:
- Fit-out planning based on your job type
- Floor sealing and safety compliance
- Fuel and exhaust configuration
- Ongoing support, parts access, and training resources
If you’re looking to upgrade your current system or build a van from scratch, our team is ready to help. Browse our current truckmount inventory or contact us to discuss your job requirements.
Final Thoughts
Truckmount systems are designed for performance, speed, and long-term output. They give cleaning professionals a reliable, powerful tool for consistent results. With proper installation, routine maintenance, and trained operation, a truckmount becomes a revenue-generating asset that drives business growth.
To schedule an installation, training session, or equipment consultation, call 1800 068 901 or speak with the team at Advanced Specialized Equipment.
